Cutting Delrin for the bogies

It was very easy to saw Delrin using my band saw but the cuts did not initially look very good. After spending an hour adjusting all the parts of the saw, the result became much better although it is still far from what you can get using the right circular saw. Some post-processing is necessary. The picture below shows the result of a machining operation compared to sanding. It is clear that the machined finish is way better than sanding. There is really no way I can avoid machining the edges now that I have seen how much better it looks.



To cut the corners at a 45 degree angle I put together a simple sawing rig. It made it simple to quickly cut the pieces.